Common Ingredients Used in Custom Rubber Mixing

Custom rubber mixing process is also known as a rubber compounding art that requires you to mix all raw ingredients of rubber to make a consistent solution. Each component is carefully selected in the process so that the final output can perform well. Custom mixers are utilised to implement this process in which all ingredients are put in an exact ratio. Custom mixers could vary from company to company, but the objective behind using them is same; to supply a consistently mixed rubber to end users. A rubber compound process can include various ingredients, some of them are given below. Polymers A polymer is one of the essential ingredients used in a rubber compound process to ensure the durability and resistance to wear and tear. The use of a specific type of polymer is decided by its chemical performance. Filler Another vital component is filler. The quantity to be used in the process is determined on the basis of the properties of finished rubber. The most common fillers used in this process are amorphous silica, carbon black and clay. The use of these fillers is determined by the properties that you are looking forward to getting in a final rubber output. However, all qualities can’t be found in a particular custom rubber mixing formula at the same time. This means one quality will be compromised to make another property pronounced. Protectants Protectants include antioxidants, waxes and antiozonants that help improve the performance of rubber. Antioxidants withstand high temperature and prevent polymer bonds from breaking. Antiozonants protect rubber from the ozone attack. Various oils are also used to reduce the viscosity of rubber as well as integrate dry ingredients. Cures The most common processing aids used in a rubber compound process are sulfur and carbon bonds. These cures can affect the property of a final rubber product. In fact, the slightest change in the ratio of these cures can influence the properties of rubber tremendously. There are many other ingredients too that are used in custom rubber mixing approach. It is a long process as it requires you to test all properties to produce the desired...